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THERMAWALL 2000 SERIES PANELS
APPLICATIONS
THERMAWALL 2000 SERIES PANELS are ideal for interior walls, ceilings
and roofing in cold storage buildings, food processing plants, critical
temperature and controlled environment facilities as well as medical/pharmaceutical
"Sanitary" areas. Industrial applications include warehouses, manufacturing
plants, service and utility buildings - in fact most buildings that
can take advantage of a light weight energy efficient pre-engineered
composite panel at an attractive cost.
CONSTRUCTION
THERMAWALL 2000 SERIES PANELS are insulated with polyurethane -
a "THERMOSET" insulation (Non-Melting) that meets the requirements
specified in most building codes.
The panel production process is by the continuous-in-line method,
fully computerized in a controlled environment with the most advanced
state of the art equipment to ensure uniform quality and consistency
in every panel.
INSULATION
THERMAWALL 2000 SERIES PANELS with foamed-in-place polyurethane
insulation are offered in thicknesses ranging from 1.6" to 5", providing
insulation values of R-12 to R-39.
FACINGS
THERMAWALL 2000 SERIES PANELS have standard 26 gauge facings of
smooth or stucco embossed galvanized steel to ASTM A-525 G-90 designation.
Base steel shall be structural quality to minimum Grade "A"
33,000 PSI, conforming to ASTM A-446. Optional panel facings of
galvalume, aluminum or stainless steel are available on request.
COATING SYSTEMS
STANDARD PANEL finishes are imperial white siliconized polyester
(Dept. Of Agriculture Recognized) with a total dry film thickness
of 1.0 Mil including 0.2 Mil primer.
Optional finishes include Kynar PVF2; plastisol and polyester
coatings in a range of stock and special order colors.
PANEL DESIGN
THERMAWALL 2000 SERIES PANEL incorporates a joint design of molded
core insulation in a tongue and groove shape - in addition to the
interlocking metal sheet edge profile that connects and seals each
panel.
The Aesthetically Pleasing "SHADOW LINE" face profile lightly
accents and stiffens the face sheets with a 3/32" deep, vertical
striated groove pattern. Panel coverage is standard at 44-7/8" width
(3.74 ft.).
PERFORMANCE REQUIREMENTS
Fire:
Meets special requirements of model building codes and is certified
and approved by the following authorities:
ULI - Underwriters Laboratories Inc.
FM - Factory Mutual
WH - Warnock Hersey
ULC - Underwriters Laboratories Canada
NYFC - New York State Toxicity Standard
FM-4880 - Passed testing for Class 1 Fire rating
ASTM-E84 - Flame Spread 17; smoke developed: 97 Finished Panel
ULC S102 - Flame Spread 22; smoke developed: 67 Finished Panel
ULC S101 - Passed Fire Endurance Tests without fastening joint seams
UBC 17-6 - Passed Multi-story test with standard panels
Thermal Transmission:
ASTM C-518
ASTM C-236
See individual panel test data
Vapor Barrier:
ASTM E283 Air inflation "0" at 20 PSI
ASTM E331 Water penetration "0" at 20 PSI
Structural:
ASTM E72 Vacuum chamber tested for wind and suction load deflections
on wall assemblies
ASTM E72-9 The panel achieved a vertical load bearing capacity
on standard width to maximum 19,800 lbs. Compressive force at .06"
deflection
Fatigue Test:
Standard panels were tested by independent Laboratories for long
term deflection failure. The panels exceeded 2 million alternate
cycles without failure or damage.
Bond Strength:
The panel was tested for Tensile Bond strength of the metal to foam
interface to more than 1200 lb. Force without delamination.
LOADING TABLE
| ALLOWABLE UNIFORM LOADS
[PSF] FOR MULTIPLE SPAN CONDITION |
| SKIN GA.. |
Thickness
[ INCH ] |
SPAN [ FEET ] |
| DEFL. change |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
17 |
18 |
19 |
20 |
| 26/26 GA. |
1.75" |
57.0 |
44.3 |
35.2 |
28.4 |
23.2 |
19.2 |
16.0 |
13.4 |
11.4 |
9.7 |
8.3 |
|
|
|
|
|
| 2.75" |
96.3 |
77.0 |
63.1 |
52.7 |
44.5 |
37.9 |
32.6
|
28.2 |
24.6 |
21.5 |
18.9 |
16.8 |
14.9 |
|
|
|
| L/180 |
4" |
121.9 |
98.8 |
82.2 |
69.6 |
59.8 |
51.9 |
45.4 |
40.0 |
35.5 |
31.6 |
28.2 |
25.2 |
22.5 |
19.8 |
17.9 |
15.9 |
| 5" |
171.7 |
139.1 |
116.7 |
100.4 |
86.2 |
74.0 |
65.4 |
57.2 |
51.0 |
44.6 |
40.5 |
36.2 |
32.6 |
30.0 |
26.7 |
24.5 |
* IMPORTANT: Thermal Load has not been considered.
Consult factory for fastener patterns.
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